Vertical series - particularly for insert molding

  

The most recent generation of Battenfeld's Vertical series features tailored solutions for insert molding with especially adapted automation equipment:

  • Vertical R: vertical clamping unit with rotary table for multi-station operation: 40 t - 270 t
  • Vertical V: vertical clamping unit: 60 t - 200 t
  • high-performance plasticizing systems for all thermoplastic, thermoset and elastomer resins for shot weights of up to 3000 g PS
  • high-performance UNILOG B6 control system
  • automation with robots and mold changing systems possible
  • extensive know-how in process engineering and mold design

 

Clamping unit

The clamping unit of the Vertical series is ergonomically designed and suitable for semi-automatic operation.

Major advantages:

  • low, easy accessible working station
  • short cycle times through parallel movements through variable displacement pumps
  • good access to ejector for higher flexibility
  • ejector suitable for 2-, 3- or 4-station operation (Vertical R)

 

Injection unit

The injection units of the Vertical series guarantee high precision and reproducibility through their compact design with integrated hydraulic block and a hydraulically direct-driven screw.

Outstanding features:

  • high flexibility due to one barrel being universally compatible with different injection units
  • easy access to screw because of swivelling injecion unit (up to .../ 1330)
  • momentum-free nozzle contact due to positioning of nozzle carriage cylinders opposite each other
  • precise axial movements of the injection unit through linear guide system
  • optimum melt homogeneity due to a uniform L/D ratio of 22:1 and 2000 bar injection pressure for medium screw diameters
 

Complete production systems

Wittmann Battenfeld GmbH offers complete production systems consisting of injection molding machine and automation equipment for highly flexible production and process stability:

  • concept studies
  • engineering and design
  • integration of all components, incl. control system
    (CE conformity)

Integration of the following production steps possible (multicomponent molding, insert molding, back molding):

  • insertion, palletizing
  • warping, welding, assembly
  • commissioning, packaging
 

Technical Data Vertical R
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